APEX ‘QUICK BITES’ SERIES

We’ve generated a series of ‘Quick Bite’ videos, which highlight some techniques and function usage that you might not be aware of in Apex. These are made up of short narrated videos from 60 seconds up to a few minutes.

If you’re looking for more directed, in-depth learning we suggest looking at our online course ‘Introduction to FEA with MSC Apex’ – there’s a free trial version available here.

Follow the links below for direct access to each Quick Bite.

 

Introduction

Creating Fillet Welds

Weld analysis can be fairly involved, both in terms of model creation and analysis. Apex has multiple functions, such as lofting and sweeping to make weld geometry straight-forward. In this example, we’ll highlight the key steps in generating the weld detail between a non-circular tube set.

Turning Mesh to CAD Geometry

Apex’s ‘Mesh to CAD’ workflow allows multiple opportunties, from reverse engineering of scanned data to updating CAD geometry from an FEA-based optimisation. In this example, we convert a legacy 3D tetrahedral mesh in a hex-mesh, which reults in a significant reduction in down-stream analysis time.

Non-Standard Feature Meshing

Apex has many tools for generating geometry and mesh for standard features, using the ‘feature mesh’ tools. However, in some cases, especially for non-standard features, you might need to think out of the box. In this example, we’ll highlight some of the techniques for dealing with these more tricky problems.

Access the Custom Tool Palette

The custom tool palette allows you to add your own scripts directly to the Apex user interface. This can include icons and customised forms to save time and reduce error for repeated processes.

Creating Material Library

Creating and re-using material data is simplified in Apex by simply recording a macro, and setting the configuration to replay every time you create or open a database. This can be done for both isotropic and 2D orthotropic materials, is unit system agnostic (i.e. will auto-convert to your system of choice), and will ensure that you’ve always got a consistent set of materials to work with.

Creating a Stiffened Panel

Apex has many features for generating both 1- and 2-D mesh and properties. In this example, we’ll run through the key steps in creating and analysing a fuselage section with many different beam sections.

Using Magic Markers

Magic markers are temporary construction points that are visible when you hover over geometric entities, such as arc centres and mid-points for curves and faces. They avoid the steps normally involved in generating additional geometry, and can be used for contructing both geometry and FEA entities.

Using the Transform Tools

The transform tools offer a simple, yet effective, means of translating and rotating entities within Apex, through the manipulator. These can be used for many operations including copying, alignment and direct XYZ positional definition.

Using the Probe Tool

The probe tool allows user to dig down into both the FEA model and results in a single, user-friendly tool. At the model level, the probe can be used to highlight and control entity numbering. For result exploration, the probe can be used to extract, filter and export result quantities for external processing.

Super-Efficient Hex-Meshing

3D hex-mesh models can have a vastly reduced node count, and therefore solution time, over their tet-mesh equivalents. However, hex-meshing in legacy tools can be very laborious. Apex has geometry and mesh display, edit and control tools to rapidly generate high-quality hex-mesh – in fact, some companies use Apex solely for this task!

Apex-Nastran Abstraction Techniques

Apex supports MSC Nastran ‘Abstraction’ functionality, which allows keywords to be grouped. For example, an Apex connector might be made up of a CBAR element connected to a series of RBE3 entities. This ensures both import and export support, so that no Apex model fidelity is lost, whilst maintaining the MSC Nastran entitity ‘building blocks’.

Mesh-Independent Ties

Mesh-independent ties allow discrete parts within an assembly, or dissimilar mesh types to be connected to allow the appropriate load transfer across the interface. This allows for super-fast modeling, without having to spend time ensuring node to node pairing at the connected interfaces.

Element Coordinate Systems

Element coordinate systems are often important for down-stream result processing. Apex allows for intuitive display, control and alignment of these systems to ensure the model outputs are in the directions you require.

Create Movies in Apex

It’s really straight-forward to generate high quality video (and images, of course) of your model and results direct from the Apex interface. You can specify the file type and recording quality for the full viewport, the current viewport or view collection.

Import Nastran Results

Result data from an external MSC Nastran simulation can be imported into the Apex environment for post-processing using the HDF5 binary format. Once imported, the full set of Apex post-processing capabilities can be used to explore model response.

Node Coordinate Systems

Apex can control and display node coordinate systems for an imported model. This can be based on both the reference (positional) and analysis (displacement) coordinate system. The referenced nodal cordinate systems can be viewed directly in the model browser.

Automate Composite Model Build

The Apex Application Programming Interface (API) has been enhanced to include composite model development. This means that the generation and manipulation of composite models can be automated using Python API tools. In this example we look at a customised form which adds plies to a local zone definition.

Create NURBS Geometry from Mesh

‘NURBS’ is a class of geometry, where all features (fillets, cylinders, faces etc) are clearly defined. Apex allows intuitive NURBS generation from a legacy FEA or STL-imported mesh. Once created, NURBS geometry can be easily edited for defaturing, mid-surfacing etc.

Auto-Replacing Parts

Solid-meshed parts can be auto-replaced in Apex, simply by pointing the assembly at a new CAD source. This uses all FEA information from the legacy part (mesh, property and connector parameters) to re-build from the new part definition.

3D Mesh Quality Checks

Once you have generated a 3D mesh, Apex has ‘best in class’ capabilities for reporting, viewing and optimising mesh quality. This checks can be customised and automated, based on client of industry specifications.

Incremental Surface Meshing

Incremental surface meshing allows a user to develop the 2D mesh parameters in a stepped manner, with direct feedback on the effect of mesh controls at a given feature. Once satisfied, these controls can be copy/pasted onto similar features in the model. The generative nature of Apex respects these controls if a global re-mesh is performed.

Creating Geometry Primitives

Geometric primitives (box, sphere, cylinder and ellipsoid) can be easily created and aligned in Apex. They offer the building blocks for creating and editing geometry, without having to create construction entities.

Splitting Solids with Offset Surfaces

The Direct Modeling geometry engine in Apex allows for straight-forward manipulation of solid geometry. The ability to split solids using offset faces increases this capability, and especially useful in preparing geometry for 3D hex-meshing.

CAD Export Formats

Apex now allows CAD export in multiple formats, including native Parasolid, STEP, IGES and ACIS, as well as STL. No additonal licenses are required for each format. This allows model updates to be performed in Apex, and then fed back directly into the CAD environment. The model assembly architecture is also retained in the exported format.

2D Mesh Control Curves

Mesh control curves allow surface/face meshes to be controlled by external geometry. This avoids the need to split geometry at key curves, which would normally result in more involved property and lbc definition. Again, all mesh control curves are generative, and will be respected for global re-meshing.

Multi-View Result Exploration

Apex can generate multiple views across result sets in the database. This can be based on a combination of different model versions, and/or events. Recorded animations can be generated for the view collection to show the influence of design change on the structure.

Import Adams Car Models

Apex now allows for the import of legacy user-defined and library Adams Car models. This bridges the gap between FEA and multi-body dynamics in a common environment. The imported model can be viewed and manipulated using standard and dedicated features within Apex.

Import Adams Car Results

Along with the Adams Car model, external results can be imported into Apex in *res format. These results can be post-processed to view standard Adams Car output, such as displacement and component forces. A dynamic camera can be used to monitor relative displacement from user-defined view angles.

Attach Adams Car Data to CAD

Detailed CAD data can be associated with the underlying Adams idealisation. This aids with results exploration, giving the user the ability to see the motion of a more realistic vehicle description. You can watch the real-time behaviour of the vehicle as it traverses the full track.

Explore Adams Car Results

Adams Car results can be explored both graphically and using model marker plots. Peak action/reaction forces can be pin-pointed on the structure for down-stream load mapping onto the FEA model.

Adams Car to FEA Loads Mapping

Adams Car results can be transposed from the multi-body analysis output onto the FEA model. A series of interfaces forces are connected using discrete ties for the critical events. Once mapped, the resultant FEA model can be analysed and explored in a single environment.